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S.I. FORGING is a
technologically advanced commercial forge shop where over 2000
different range of forgings and machined components for the automotive,
diesel engine, railway, earthmoving, cement, sugar, steel, coal, ship
building and oilfield industries are manufactured. We specialize in
Closed Die as well as Open Die Forgings.
| Forging Division |
Forge Shop :
Our Forge Shop is equipped
with brand new friction drop hammers & screw forging presses and
modern tool room equipped with latest machinery. The major
machinery at forge shop is as follows:
| MACHINERY |
CAPACITY |
| Pneumatic Forging Hammer |
|
| Friction Drop Hammer |
1T & 2T with accessories |
| Screw Forging Press |
300 Ton & 400 Ton |
| Furnaces with Automatic
Temperature Controllers |
|
| Hand Press Machine |
50 T |
| Mechanical Press |
75 T, 100T, 200T, 300T |
| Band Saw (Fully Automatic/
Bundle feeding) |
(300 x 300 mm) |
| Electric Furnace (Normalising) |
|
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| Machining Division |
Machine Shop :
Our
machine shop has highly sophisticated and technologically
advanced machining facilities available to carry out simple to
complex machining and dimensionally accurate products.
| MACHINERY |
CAPACITY |
| Lathes |
3' , 6' & 6', 12' Bed / Max 26" swing |
| Vertical Milling Machine |
V1, V3, V4 (Imported) |
| CNC Turning Center |
|
| Vertical Machining Centre (TAL) |
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| Grinders |
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| Drilling Machine |
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| Buffing Machine |
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| Shot Blasting |
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| Welding Division |
|
Flash Butt Welding
Shop : We
have qualified welders as per DIN287 and facilities of Arc & MIG
welding. All necessary facilities to test weld joints are
available. The major
machinery at forge shop is as follows:
| MACHINERY |
CAPACITY |
| MIG Welding Machine |
600 AMP |
| Flash Butt Welding Machine |
50 KVA & 150 KVA |
| PUG Gas Cutting Machine |
|
| Electric Arc Welding Machine |
400 Amp, 250 Amp |
|
| Quality Control Division |
Testing Facilities :
The Company has a well equipped laboratory for testing of
incoming raw materials for destructive, non-destructive and
metallurgical testing. The Laboratory facilities are as follows:
| Physical Testing |
Hardness |
| Chemical Testing |
Wet and Dry chemical stage |
| Non Destructive Testing |
Ultrasonic, Magnetic Particle, Dye Penetrant |
|
| ------ PHYSICAL TESTING |
| Purpose |
Equipment description |
Capacity |
| Hardness Testing |
Portable Hardness Testing Machine |
Suitable for testing the Hardness on site. |
|
| ------ NON DESTRUCTIVE TESTING |
| Purpose |
Equipment description
|
Capacity |
| Flaw detection |
Ultrasonic Testing Machine |
100 Ton |
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Impact Testing Machine |
300 J |
| Measure Grain Size, Nodularity, Surface
Finish |
Microscopes for Macro & Micro Structures
|
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Tensile Testing Fixture |
100 T (for long jobs) |
| Detection of surface & sub-surface cracks |
Magnetic Crack Detector
|
3000 Amps |
| Detection of surface Cracks |
Die Penetrant Testing Unit, Magna Flux
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